Yamaha YFS200 Blaster (1988 – 2006) Manual

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Description

Written from hands-on experience gained from the complete strip-down and rebuild of a Yamaha YFS200 Blaster, this can help you understand, care for and repair your Yamaha YFS200 Blaster. We do it ourselves to help you do-it-yourself, and whatever your mechanical ability, the practical step-by-step explanations, linked to over 900 photos, will help you get the job done right. Regular servicing and maintenance of your Yamaha YFS200 Blaster can help maintain its resale value, save you money, and make it safer to drive.

Table of contents

This Yamaha Blaster ATV Manual is 424 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, warnings and cautions / Safety first / Service hints / Torque specifications / Fasteners / Lubricants / Sealant, cements and cleaners / Threadlocking compound / Expendable supplies / Serial numbers / Basic hand tools / Precision measuring tools / Test equipment / Special tools / Mechanic’s tips / Ball bearing replacement / Seals /Specifications

CHAPTER TWO / TROUBLESHOOTING

Operating requirements / Starting the engine / Starting difficulties / Engine performance / Engine noises / Starting system / Charging system / Ignition system / Headlight troubleshooting / Taillight troubleshooting / Electrical troubleshooting / Fuel system / Engine overheating / 2-stroke leak down test / Clutch / Transmission / Kickstarter / Drive train noise / Oil level indicator system troubleshooting / Autolube oil injetion pump / Handling / Frame noise / Brakes

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP

Service maintenance intervals schedule / Tune-up / Engine oil / Transmission oil / Air filter / Spark plug / Carburetor / Exhaust system / Autolube pump and engine oil lines / Crankcase ventilation hose inspection / Engine compression check / Ignition timing / Control cable lubrication / Throttle cable and speed limiter adjustment / Clutch cable adjustment / Brake inspection and adjustment / Drive chain / Tires, wheels and bearings / Steering and front suspension / Rear suspension / Frame / Nuts, bolts and other fasteners / Lighting equipment / Storage / Specifications

CHAPTER FOUR / ENGINE TOP END

Engine principles / Engine lubrication / Cleanliness / Exhaust system / Cylinder head / Cylinder / Piston, piston pin and piston rings / Reed valve assembly / Specifications

CHAPTER FIVE / ENGINE BOTTOM END

Servicing engine in frame / Engine / Drive sprocket / Countershaft seal replacement / Left side main bearing seal / Crankcase and crankshaft / Transmission shifting check / Engine break-in / Specifications

CHAPTER SIX / CLUTCH, KICKSTARTER AND EXTERNAL SHIFT MECHANISM

Right crankcase cover / Clutch service / Clutch push lever / Clutch cable replacement / Kickstarter / Idle gear / External shift mechanism / Primary drive gear and balancer gears / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM

Transmission operation / Transmission troubleshooting / Transmission / Transmission overhaul / Transmission inspection / Internal shift mechanism / Specifications

CHAPTER EIGHT / FUEL SYSTEM

Carburetor / Float adjustment / Carburetor rejetting / Fuel tank / Fuel shutoff valve / Air box / Throttle cable replacement / Throttle lever assembly / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM

Component testing / Capacitor discharge ignition / Flywheel / CDI unit / Ignition coil / Throttle override system (T.O.R.S.) / Lighting system / Oil level indicator system / Lighting voltage tests / Voltage regulator / Switches /
WIRING DIAGRAMS / Specifications

CHAPTER TEN / OIL INJECTION SYSTEM

System components / Oil pump bleeding / Autolube pump output test / Autolube pump / Oil hoses / Oil level indicator / Oil tank / Specifications

CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING

Front wheel / Front brake drum/bearing assembly / Front suspension / Shock absorber / Steering knuckle / Control arms / Handlebar / Tie rods / Steering shaft / Tires and wheels / Specifications

CHAPTER TWELVE / REAR SUSPENSION

Rear wheels / Rear wheel hubs / Rear axle / Rear axle housing / Drive chain / Driven sprocket / Tire changing and tire repairs / Shock absorber / Rear swing arm / Specifications

CHAPTER THIRTEEN / BRAKES

Front drum brake / Front brake shoe replacement / Front brake shoes and brake panel / Rear brake caliper / Rear brake disc / Front brake cable replacement / Rear/parking brake cable replacement / Rear brake pedal / Specifications

CHAPTER FOURTEEN / BODY

Seat / Front cover / Fuel tank cover / Front guard / Front bumper / Front fender / Rear fender / Footpegs / Specifications

INDEX


WIRING DIAGRAMS