Polaris Sportsman 6×6 (1998 – 2007) Manual

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Written from hands-on experience gained from the complete strip-down and rebuild of a Polaris Sportsman 6×6, this can help you understand, care for and repair your Polaris Sportsman 6×6. We do it ourselves to help you do-it-yourself, and whatever your mechanical ability, the practical step-by-step explanations, linked to over 900 photos, will help you get the job done right. Regular servicing and maintenance of your Polaris Sportsman 6×6 can help maintain its resale value, save you money, and make it safer to drive.

What’s covered

Polaris Big Boss 6×6, 1998-2007
Polaris Magnum, 1998-2007
Polaris Scrambler, 1998-2007
Polaris Sportsman, 1998-2007
Polaris Sportsman 6×6, 1998-2007
Polaris Trail Boss, 1998-2007
Polaris Trailblazer, 1998-2007
Polaris Xplorer, 1998-2007
Polaris Xpress, 1998-2007

Exclusions: Does not include Xpedition, Predator, X-2, diesel or 335cc gasoline models. 250 to 800cc 98 – 07

Table of contents


CHAPTER 1: Tune-up and routine maintenance

CHAPTER 2: Part A: 2-stroke engine

CHAPTER 2: Part B: 425 trough 500 4-stroke engines

CHAPTER 2: Part C: 325 and 330 4-stroke engines

CHAPTER 2: Part D: 600 through 800 4-stroke engines

CHAPTER 2: Part E: Polaris Variable Transmission

CHAPTER 2: Part F: Transmission

CHAPTER 3: Cooling system

CHAPTER 4: Part A: Fuel and exhaust systems – carbureted models

CHAPTER 4: Part B: Fuel and exhaust systems – fuel injected models

CHAPTER 5: Electrical and ignition systems

CHAPTER 6: Steering, suspension and final drive

CHAPTER 7: Brakes, wheels and tires

CHAPTER 8: Body and frame


Print manual

Part number: M2508
ISBN-13: 9781563929533
Language: English
# of pages: 288
Publication date:
UPC: 038345025082
Dimensions: 270 x 210mm