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Honda ATC200E (1982 - 1983) Manual

Description

Written from hands-on experience gained from the complete strip-down and rebuild of a Honda Motorcycle ATC200E, this can help you understand, care for and repair your Honda Motorcycle ATC200E. We do it ourselves to help you do-it-yourself, and whatever your mechanical ability, the practical step-by-step explanations, linked to over 900 photos, will help you get the job done right. Regular servicing and maintenance of your Honda Motorcycle ATC200E can help maintain its resale value, save you money, and make it safer to drive.

What’s covered

Honda ATC200S, 1984-1986
Honda ATC200M, 1984-1985
Honda ATC200ES, 1984-1984
Honda ATC200E, 1982-1983
Honda ATC200, 1981-1983
Honda ATC185S, 1981-1983
Honda ATC185, 1980-1980
Honda ATC200X, 1983-1985

Table of contents

This Honda vintage ATV manual is 392 pages.

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Torque specifications / Safety first / Service tips / Parts replacement / Expendable supplies / Serial numbers / Basic hand tools / Tune-up and troubleshooting tools / Mechanic’s tips / Off the road rules / Safety / Specifications

CHAPTER TWO / TROUBLESHOOTING

Operating requirements / Troubleshooting instruments / Emergency troubleshooting / Engine starting / Engine performance / Engine noises / Excessive vibration / Lubrication / Clutch / Transmission / Brakes / Front suspension and steering / Electrical problems

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP

Pre-checks / Service intervals / Tires and wheels / Battery / Periodic lubrication / Engine oil level check / Engine oil change / Engine oil filter screen and rotor cleaning / Final drive unit oil change / Front fork oil change / Drive chain adjustment / Drive chain slider / Clutch adjustment / Throttle lever adjustment / Foam air filter element service / Paper air filter service / Fuel shut off valve and filter service / Spark arrester cleaning / Steering head check and adjustment / Periodic maintenance / Engine tune-up / Camshaft chain tensioner adjustment / Valve clearance adjustment / Compression test / Spark plug / Ignition timing / idle mixture adjustment / Specifications

CHAPTER FOUR / ENGINE

Engine principles / Engine cooling / Engine / Cylinder head cover and camshaft / Camshaft chain / Cylinder head / Valve and valve components / Cylinder / Piston, piston pin and piston rings / Ignition advance and pulse generator / Right-hand crankcase cover / Oil pump / Starter gears / Crankcase and crankshaft / Camshaft chain and tensioner / Recoil starter / Kickstarter / Service and adjustment / Specifications

CHAPTER FIVE / CLUTCH AND TRANSMISSION

Clutch operation / Centrifugal clutch / Manual clutch / Manual clutch inspection / Clutch release mechanism / Clutch lifting mechanism / Clutch cable / External shift mechanism / Drive sprocket / Transmission and internal shift mechanism / Subtransmission / Output gear / Specifications

CHAPTER SIX / FUEL AND EXHAUST SYSTEMS

Carburetor operation / Carburetor service / Carburetor adjustments / Throttle cable replacement / Throttle / Fuel shutoff valve / Fuel tank / Fuel filter / Crankcase breather system / Exhaust system / Specifications

CHAPTER SEVEN / ELECTRICAL SYSTEM

Charging system / Voltage regulator / Alternator / Alternator testing / Capacitor discharge ignition / Ignition coil / Ignition pulse generator / Ignition advance mechanism (pulse rotor) / Starting system / Starter / Starter solenoid / Lighting system / Switches / Fuses / Specifications

CHAPTER EIGHT / FRONT SUSPENSION AND STEERING

Front wheel / Front hub and axle / Handlebar (with front disc brake) / Handlebar / Front fork and steering stem / Front forks / Steering stem / Tires and wheels / Specifications

CHAPTER NINE / REAR SUSPENSION AND FINAL DRIVE

Rear wheel / Rear axle and driven sprocket / Driven sprocket / Rear axle / Final drive unit and universal joint / Rear axle collar and axle bearing / Enclosed drive chain / Open drive chain / Specifications

CHAPTER TEN / BRAKES

Drum brakes / Front drum brake / Rear drum brake / Drum brake inspection / Drum brake cables / Rear drum brake pedal / Front disc brake / Front master cylinder / Front brake pad replacement / Front caliper / Front brake hose replacement / Rear disc brake caliper / Rear brake hose replacement / Rear brake disc / Bleeding the system / Parking brake cable / Rear disc brake pedal / Specifications

CHAPTER ELEVEN / FRAME

Footpegs / Front carrier / Rear fender tool box / Rear carrier, rear fender and tool box / Specifications

INDEX


WIRING DIAGRAMS

Models covered:
1980 HONDA ATC185
1981 1982 1983 Honda ATC185S
1981 1982 1983 Honda ATC200
1982 1983 Honda ATC200E
1984 Honda ATC200ES
1984 1985 Honda ATC200M
1984 1986 Honda ATC200S
1983 1984 1985 Honda ATC200X

Clymer Manuals Honda ATC185 Manual
Clymer Manuals Honda ATC185S Manual
Clymer Manuals Honda ATC200 Manual
Clymer Manuals Honda ATC200E Manual
Clymer Manuals Honda ATC200ES Manual
Clymer Manuals Honda ATC200M Manual
Clymer Manuals Honda ATC200S Manual
Clymer Manuals Honda ATC200X Manual

ATC185 (1980)
ATC185S (1981-1983)
ATC200 (1981-1983)
ATC200E (1982-1983)
ATC200ES (1984)
ATC200M (1984-1985)
ATC200S (1984-1986)
ATC200X (1983-1985)

Print manual

Part number: CM326
ISBN-13: 9780892873456
Language: English
Publication date: